Client Success Story

Rail - Electrical Harness Modelling for Subsystem Integration



A rail vehicle manufacturer needed to integrate complex electrical subsystems while adhering to stringent European rail standards. Our team offered comprehensive Electrical Harness Modelling, wire routing, bundling, and connection design, ensuring compliance and reliability in challenging rail environments. Successful subsystem integration, meeting safety standards and streamlining production with detailed documentation.  

Client Challenge

A medical device company aimed to develop an innovative wireless cystoscope to revolutionize endoscopic procedures. They faced challenges in designing a compact, user-friendly device compliant with FDA and regulatory standards. The client sought expertise in product design, detailed engineering, DMR creation, medical device prototyping, testing, and comprehensive FDA regulatory compliance support to bring their concept to market. 

Ideal Solution Proposed

Our expert electrical engineers conducted a comprehensive assessment of the client’s requirements. Utilizing our expertise in Electrical Harness Modelling and European rail standards, we proposed a solution that began with detailed wire bundle size and load calculations. We selected appropriate protection, connectors, and conduit to ensure robust electrical systems. Our team integrated manufacturing requirements into the design, performed dimensional stack-ups, and collaborated with various interfaces, such as interior, electrical, vehicle control, and vehicle head. The client successfully achieved seamless subsystem integration across their rail vehicles, meeting stringent safety and regulatory requirements. Our solution ensured the reliability and durability of electrical systems, even in challenging rail environments. We provided comprehensive documentation, including accurate bills of materials (BOM), assembly instructions, and manufacturing specifications, streamlining their production process. This case exemplifies our capability to provide specialized solutions for rail industry challenges, focusing on electrical harness modelling, compliance with European rail standards, and robust subsystem integration. 

This is a staging enviroment